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 Posted: 07-04-2020 05:25 pm
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Esprit2

 

Joined: 05-01-2005
Location: Minneapolis, Minnesota USA
Posts: 572
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The Workshop Manual is not overly burdened with illustrations. Some, but not enough that you can get a clear mental image of everything before you dive in.

Follow the link Disco posted, and download a copy of the manual. Then go to:

Section A Covers the Engine

A13 - "Remove the Water Pump", Pg 6,
...and...
A49 - "Install the Water Pump", Pg 22-23, includes how to rebuild the water pump.

Just an FYI...
In A49, Step 3 says to press the pulley hub onto the shaft to "the fitting dimension of 3.875 inch (98.4mm)". That's important in order to keep the pulley's V-groove in the same plane as the groove in the crankshafts V-belt pulley. However, the dimension is from the rear face of the housing (the surface that touches the block) to the forward face of the hub; and that is not easy to measure while the pump in the press having the hub pushed on. As an alternative, I use a stack of feeler gauge leaves to measure the gap between the hub's back face and the front end of the pump housing's nose. Then when pushing the hub on, place the stack of leaves on the housing's nose, and press the hub on until it makes contact. Write that number down for future reference... like, buy a manual, and write the new 'hub to nose' dimension in A49, Step 3, on pg 22. Or on the Illustration on pg 23.

Regards,
Tim Engel

Last edited on 07-04-2020 05:27 pm by Esprit2